Put-to-light

Experience unparalleled efficiency and accuracy in your warehouse operations with our state-of-the-art put-to-light system. Designed to streamline your order fulfilment process, our approach leverages advanced technology to transform how you manage sortation and picking tasks.

Request a quote

Personal & flexible

20+ years development

99.98% performance guarantee

Introduction to the put-to-light system

Embark on an informative exploration of the put-to-light system and its seamless integration with MontaWMS for advanced warehouse management.

Continue reading to gain a deeper understanding of how the put-to-light system, in conjunction with MontaWMS, is shaping the future of efficient and effective warehouse operations.

How the put-to-light workflow streamlines your warehouse operations

Elevate your order sorting with our put-to-light system, the pinnacle of efficiency for warehouses handling bulk-picked items.

Bulk sorting made simple: Our system quickly transforms the complexity of sorting bulk-picked items into a streamlined, error-free process, directing each item to its designated order. Light devices ensure that sorters are visually guided to the correct put location, enhancing accuracy.
Intelligent item recognition: As items are scanned from the bulk pick cart, our system instantly illuminates the correct bin, precisely guiding sorters. This “scan and sort” method is akin to the lightning pick process, ensuring that even a high number of SKUs can be managed effectively.
One-touch confirmation: Sorters can confirm the placement of each item with a single button press, signalling that the action is complete and ensuring real-time tracking. This light-directed system simplifies the picking process, reducing the need for manual or automated checks.
Adaptable configurations: From the layout to the flow of sorted items toward the final check, our put stations can be customised to fit the unique demands of your operation. Incorporating light modules and put walls, our system can adapt to various put-to-light solutions, ensuring a scalable and error-free process.

Transform how you handle order sorting with our system, where innovative technology meets intuitive design to supercharge your fulfilment process.

Choosing the right system for order fulfilment excellence

Selecting the ideal system is crucial for achieving peak efficiency in order fulfilment within your warehouse.

Type consideration: Understand the distinction between the three main types – the standard, through-flow and drive-in systems – to match your warehouse layout and flow. Our put-to-light solutions are designed to accommodate both.
Standard system flexibility: Opt for the standard system with conveyor belt integration for greater distance and multi-floor flexibility, ensuring a continuous sorting process without the need for close packaging station placement. This flexibility is crucial for more extensive supply chain networks.
Through-flow efficiency: The through-flow system allows for direct transfer to packaging stations, ideal for setups where these stations are nearby and on the same floor. This method is particularly effective for direct-to-consumer models.
Innovative drive-in option: Consider the drive-in model for a cost-effective solution that simplifies the sorting process by automatically linking crates on Danish trolleys, streamlining the transition to packaging. This approach is often used in put-to-light systems that can potentially respond to daily volume changes with greater agility.

Choose a system that meets today’s demands and is adaptable for tomorrow’s growth, ensuring your order fulfilment remains at the forefront of efficiency and accuracy.

The mechanics of how it works: Speed and accuracy combined

Delve into the core of our system, where sophisticated technology meets operational efficiency to revolutionise your warehouse sorting process.

Customisable order capacity: Set the number of orders and the maximum size of products in the MontaPortal to ensure that bulk pick carts are optimally filled without overload. This approach is referred to as the put-to-light pick efficiency approach in some circles.
Intelligent sorting activation: Initiate the sorting process by scanning a bulk pick cart and linking crates to the locations, streamlining the setup with a simple barcode scan and button press. This process is akin to pick-to-light in reverse, focusing on sorting rather than picking.
Dynamic light guidance: Grab any product from the cart, scan it, and watch as the system illuminates the correct crate, where a single button press confirms the sorting action. Lights will illuminate to indicate the assigned bin to an order, ensuring clarity and precision.
Efficient order picking: Empower pickers to handle multiple orders in one go, significantly reducing walking time and physical strain while boosting productivity with the system’s ability to sort dozens of orders simultaneously. This method is typically batch-picked beforehand, optimising the picking solution.

With our system, you’re not just enhancing speed and accuracy but investing in a more innovative, less physically taxing workflow that seamlessly integrates with MontaWMS and cuts operational costs.

“Monta is a flexible and fast partner” – iBood

“Flexibility and speed are our top priorities. When we first got in touch with Monta, we quickly felt that a partnership with them might align very well with our approach to business. And indeed, it did.

From the outset, Monta demonstrated an understanding of our dynamic needs. Their solutions were not only tailored to our specifications but also implemented with the speed and efficiency that we value. Monta’s ability to adapt and respond quickly to changes has been instrumental in keeping our operations agile and customer-centric. Their commitment to delivering timely and effective solutions has proven that we made the right choice in this partnership.”

Rogier van Egmond – COO, iBood

Comparing put-to-light and pick-to-light (lightning pick): Maximising your sortation efficiency

Explore the nuanced differences between our put-to-light and pick-to-light systems to determine which can best enhance your warehouse’s sortation process efficiency.

Order picking vs. order sorting: While our put-to-light system is designed for sorting bulk-picked items into individual orders, pick-to-light excels in rapidly picking individual items to compile orders. Our put-to-light work ensures operators scan barcodes on separate customer orders requiring that product, maintaining a seamless flow.
Visual guidance systems: Both systems use visual cues to direct actions. However, pick-to-light displays the quantity needed at each pick location, whereas our put-to-light system indicates the destination for sorted items. The light displays are integral to the put-to-light approach, illuminating the pick face and guiding the sorter.
Speed and efficiency: Put-to-light solutions are known for their speed, which efficiently streamlines the sorting of mixed items into designated orders. The tote or container at the put station is typically assigned to an order, ensuring that the number of orders processed is maximised.
Integration with WMS: Both systems integrate seamlessly with Monta’s WMS. Pick-to-light can also facilitate relay picking for orders not entirely present within the system, allowing a hybrid approach to order fulfilment. Our put-to-light solutions ensure that the picking operations are as efficient as possible.

Whether you need rapid assembly of orders or the accurate distribution of bulk-picked items, both systems offer distinct advantages to streamline your warehouse operations.

Advanced sortation: The role in your warehouse streamlining processes

Our advanced sorting solutions are pivotal in modernising sortation workflows, offering a leap in efficiency for dynamic warehouse environments.

Enhanced order segregation: The system excels in segregating mixed inventory into precise order groupings, facilitating a smoother downstream packing process. Simplicity is vital for increased sortation rates and order fulfilment effectiveness.
Optimised space utilisation: By reducing the footprint required for sorting activities, our solutions allow more effective use of warehouse space. This is especially important when dealing with a high number of SKUs.
Improved labour allocation: It enables a more strategic deployment of labour by allowing sorters to focus on value-adding activities rather than manual sorting. This is a crucial contributor to the success of automated solutions.
Data-driven sortation: Integrating with WMS, our technology provides actionable data that helps refine sortation strategies over time for continuous improvement. The privacy policy of our system ensures that all data is handled with the utmost confidentiality.

Our technology is not just a tool but a strategic asset that redefines the efficiency of sortation operations, paving the way for a leaner, more responsive warehouse management system.

Two-stage picking: Doubling down on productivity

Integrating two-stage picking with our advanced sorting systems is a game-changer, setting a new standard for productivity in warehouse operations.

First-stage efficiency: In the initial picking stage, items are collected in bulk, significantly reducing the time spent navigating the warehouse. This stage is typically batch-picked, allowing for a quick collection of items.
Second-stage precision: Our system comes into play in the second stage, ensuring accurate sorting of the bulk-picked items into individual orders. Operators scan barcodes on separate customer orders requiring that product, which enhances precision.
Workflow optimisation: This method optimises the workflow by separating the picking and sorting stages, allowing for specialised tasks and reducing bottlenecks. The picking solution is designed to be as streamlined as possible.
Resource maximisation: By dividing the picking process into two stages, warehouses can maximise the use of their resources, from space to human labour, leading to a more efficient operation overall. This scalable approach will result in a more efficient order fulfilment operation.

The synergy of two-stage picking and our sorting solutions not only doubles down on productivity but also creates a rhythm in warehouse operations that aligns with the pace of modern commerce.

“With MontaWMS, you’re bringing the Rolls Royce home” – Verf.nl

“With MontaWMS, you’re not just adopting a warehouse management system; you’re bringing the Rolls Royce of WMS systems into your operations. It’s a comprehensive and sophisticated solution that caters to every warehouse, regardless of size or complexity. MontaWMS stands out for its ability to streamline and enhance logistics, ensuring efficiency and accuracy in order management. It’s no wonder that more than 1,500 online stores trust MontaWMS as their go-to solution. Its robust functionality and seamless integration capabilities make it a powerful tool that transforms warehouse management into a smooth and hassle-free experience.”

Rogier Goed – Partner, Verf.nl

Seamless integration: How our system works with MontaWMS

Our solution is designed to integrate effortlessly with MontaWMS, creating a cohesive and efficient warehouse management solution

Turnkey solution delivery: MontaWMS provides a comprehensive package that includes the hardware, software and full support, ensuring seamless integration into your existing operations. This consists of the light modules and put walls necessary for a complete put-to-light setup.
Real-time data synchronisation: The integration ensures real-time data flow between the sorting system and MontaWMS, providing up-to-the-minute insights for better decision-making. This is crucial for managing flow-through sortation processes throughout multiple supply chain stages.
Scalability for growth: As your business grows, our system scales with you, supported by MontaWMS to handle the increasing number of SKUs and orders without missing a beat. This scalability is essential for more extensive supply chain networks.
Enhanced user experience: The user-friendly interface complements our system, making it easy for pickers and sorters to adapt and excel in their roles. The simplicity of the system is a key contributor to its effectiveness.

Invest in a system that not only meets the current needs of your warehouse operations but also propels you into the future with confidence.

Empowering your workforce with smart automation

Embrace the power of smart automation to empower your workforce, reduce manual errors and increase overall efficiency.

Intuitive operation: Our system is designed for ease of use, allowing pickers and sorters to operate with minimal training and maximum efficiency. The light displays visually guide the operator, making the process straightforward.
Reduced physical strain: By automating the most repetitive tasks, we help reduce the physical strain on your workforce, leading to better health and higher job satisfaction. This is especially beneficial in order preparation and the handling of multiple orders.
Error reduction: The precision of our automated system significantly reduces the chance of human error, ensuring that the right products are sorted and fulfilled accurately every time. This results in an error-free process that is highly valued in the industry.
Continuous improvement: With built-in analytics, our system provides insights that drive continuous improvement in your sortation and fulfilment processes. This data-driven approach is essential for a successful pack-to-light implementation by retailers.

By integrating smart automation into your warehouse, you’re not just upgrading your technology but investing in your people and their potential.

Unlocking the potential of your warehouse with MontaWMS and put-to-light

Take the first step towards unparalleled efficiency and accuracy in your order fulfilment process. Discover how MontaWMS and our advanced put-to-light system can transform your warehouse operations. Don’t miss out on the opportunity to see our solutions in action.

Schedule a free demo: Experience firsthand the transformative effects of our put-to-light system. Book your free demo today!
Speak to our experts: Have questions? Our team is ready to provide answers and tailor a solution that fits your needs. Contact us now for a personalised consultation.
See the results: Join many satisfied warehouse managers who have seen productivity soar with MontaWMS and put-to-light.
Make the change: Ready for change? Click through to learn more about how we can help unlock the full potential of your warehouse.

Unlock your warehouse’s potentia l – Contact us for a free demo and see what MontaWMS can do for you.

Frequently asked questions about put-to-light systems

What are pick-to-light and put-to-light?

Pick-to-light systems guide pickers to the correct inventory locations with lights, where they scan a barcode to confirm the pick. Put-to-light systems use illuminated signals to indicate where items should be placed on a sorting cart. MontaWMS integrates with these systems to streamline the process, ensuring efficient and accurate order fulfilment.

What is the put-to-light area?

The put-to-light area is a designated zone within a warehouse where individual items are sorted into specific orders. Each order has a dedicated location in the put-to-light system. MontaWMS enhances this system by assigning and tracking each item, ensuring a smooth and organised workflow for order fulfilment.

What is pack-to-light?

Pack-to-light is a system where a product case is delivered to a break pack area and, upon scanning, light signals guide packers to distribute items into the appropriate store carton in precise quantities. MontaWMS integrates with pack-to-light systems to optimise this process, ensuring accuracy and speed in sorting products to their final destinations.

What is the put-to-light process?

The put-to-light process involves an automated sortation method where operators are directed by light devices to distribute larger quantities of product into individual customer orders, often described as a “scan and sort” approach. MontaWMS enhances this process by providing a seamless integration with put to light systems, facilitating efficient and accurate order fulfilment.